⚙️ Basic Specifications
Lead Time
120 Days-150 Days
Transport Package
Seaworthy Packing
📊 Main Management Functions
- ✔ Raw Material Management
- ✔ Production Schedule Management
- ✔ Production Recipe Management
- ✔ Mixing Optimization Function
- ✔ Data Report Management
- ✔ Dynamic Real-Time Monitoring
- ✔ Quality Tracing Function
- ✔ System Alarm Prompting
- ✔ Fault Diagnosis Analysis
- ✔ Remote Monitoring Capability
📋 Technical Parameters
| Parameter Item |
Specification Range |
| Carbon black scale - weighing range | 30/50/200/200 Kgs |
| Oil scale - weighing range | 10/20/30/40/50 Kgs |
| Rubber scale - weighing range | 100/150/200/300/400 Kgs |
| Powder scale weighing accuracy | Static≤±0.1% F.S, dynamic≤±0.2% F.S. |
| Weighing cycle time | ≤90-120s / batch |
| Carbon black pneumatic conveying capacity | 3-15t/h |
| Oil injection pressure | 2-6 Mpa |
| Oil conveying temperature | 0-85ºC |
| Discharging cycle time (Ingredients) | ≤20s |
| Dust contents in tail air | ≤8mg/m³ |
| System equipment noise | <75dB |
| Installed capacity | 50-100kW/set |
💡 Key System Features
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Process Optimization: Uses integral calculation and logic control of time, temperature, energy, and pressure to realize optimized rubber mixing.
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High Precision: Equipped with high-resolution sensors and display instruments to ensure superior weighing accuracy.
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Reliable Components: All key elements are sourced from world-class joint ventures, ensuring stability and long-term reliability.
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User-Friendly Interface: Open Chinese-English interface allows for easy multi-area monitoring and simple operation.
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Eco-Friendly Design: Optimized dust removal and recovery system prevents material waste and ensures a dust-free factory environment.
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Flexible Layout: Compatible with various factory structures (3 or 4-story buildings) with flexible installation solutions.
🖼️ Product Gallery
📐 System Layout & Schematics
❓ Frequently Asked Questions
Q1: What industries can benefit from this automatic batching system?
The system is designed for industries involving rubber, cable polymer materials, silicone, friction materials, and plastics where powders, pellets, or liquids require precise conveying and weighing.
Q2: Can this system be integrated with existing mixers?
Yes, the system is highly compatible and can be integrated with various types of Banbury mixers, kneader mixers, and high-speed mixers.
Q3: How does the system ensure weighing accuracy?
It utilizes high-resolution sensors and weighing display instruments, achieving a static accuracy of ≤±0.1% F.S and dynamic accuracy of ≤±0.2% F.S.
Q4: Is the system environmentally friendly?
Absolutely. It features an optimized dust removal and recovery system that ensures the environment is free of dust leakage and prevents raw material waste.
Q5: Does the system support remote monitoring and troubleshooting?
Yes, the system includes a remote monitoring function and can automatically test running conditions to provide alarm locations and prompt solutions for maintenance.
Q6: What is the typical lead time and capacity for this equipment?
The standard lead time is between 120 to 150 days, with a production capacity of approximately 200 sets per year.
JSG Machinery
