✓ Suitable for banbury capacity from 55L to 160L.
✓ Applicable for 1-storey or 2-storey factory structures, optimizing construction costs.
✓ Full automation of storage, conveyance, weighing, and dosing for carbon black, fillers, and oils.
✓ Complete separation of storage and production areas for better environment control.
✓ Integrated control system for mixer upstream equipment and rubber scales.
✓ Advanced management information system for production automation.
✓ Ideal for rubber, plastics, cables, and chemical materials production.
This system is based on advanced technologies and independently developed to include conveying, storage, weighing, batching, and feeding for powders, pellets, bulk materials, and liquids. It is compatible with various types of mixers such as Banbury mixers, kneader mixers, and high-speed mixers. The system is composed of five major sections: Powder, Oil, Bulk material, Dust removal, and the fully integrated control system.
The integrated management system combines the latest information technology with process management. It ensures product stability, improves quality tracking, and achieves a seamless integration of production control and material management. This solution is widely used across industries such as rubber products, conveyor belts, railway components, and cable polymer materials.
Frequently Asked Questions
Which industries can use this automatic batching system?
The system is mainly applicable for the production of rubber products, plastic products, shoes, rubber cable materials, chemical materials, and polymer industries.
What types of materials can the system handle?
It is designed to handle a wide variety of materials in the form of powders, pellets, bulk materials, and liquids, including carbon black and various fillers.
Can it be integrated with existing factory equipment?
Yes, the system is highly compatible and can be integrated with various types of Banbury mixers, kneader mixers, and high-speed mixers.
How does the system contribute to quality control?
It integrates production plan management with quality tracking and real-time online control, which ensures high product stability and batch consistency.
Is the system suitable for small factory layouts?
Yes, it is specifically designed to be applicable for both 1-storey and 2-storey factory buildings, helping to save construction costs for new facilities.
What is the weighing accuracy of the system?
The system achieves a static weighing accuracy of ≤±0.1% F.S. and a dynamic accuracy of ≤±0.2% F.S. for both powder and oil scales.