PP Bottle Washing-Filling-Sealing Machine High-Speed PP Bottle Washing, Filling, and Sealing Equipment

After-sales Service: Video Technical Support,Field Maintenance and Repa
Warranty: 1 Year
Automatic Grade: Fully Automatic

Product Description

📋 Basic Information
Model NO.
Customized-1
Material Type
Liquid
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Atmospheric Pressure
Structure
Rotary
Packaging
Bottle
Applicable Industries
Manufacturing Plant, Pharmaceutical
Filling Volume
50 - 5000 Ml
Filling Accuracy
±2%
Package Size
200.00cm * 150.00cm * 180.00cm
⚙️ Product Description

The Automatic PP bottle IV solution production line integrates three sets of specialized equipment: Preform/Hanger Injection machine, Bottle blowing machine, and the Washing-Filling-Sealing machine. This production line is designed to be highly automated, humanized, and intelligent, offering stable performance alongside quick and simple maintenance. It represents the optimal choice for plastic bottle IV solution production, characterized by high efficiency and low operational costs.

Washing-Filling-Sealing Machine 1 Washing-Filling-Sealing Machine 2
Bottle feeding station
Step 1
Bottle Feeding Station

Utilizes a direct link between the conveying track and bottle feeding dial wheel. It clamps the bottleneck for conveyance using clean compressed air to accelerate delivery without scratching the containers.

Step 2
Bottle Ionic Air Washing Station

The system overturns the bottle while the ionic air pipe rises to meet the mouth. Compressed air cleans the interior, simultaneously sucking out airflow-entrained particles for maximum hygiene.

Ionic air washing
Filling station
Step 3
Filling Station

Washed bottles are moved to the filling station by a manipulator. Filling nozzles track the bottles precisely. Features a constant-pressure liquid balance tank with automatic diaphragm valve control.

Step 4
Hot Melting Sealing Station

Employs double heating plates to heat caps and bottle ports independently. Performs non-contact hot-melt weld-sealing with fully adjustable temperature and timing parameters.

Sealing station
Bottle outfeeding station
Step 5
Bottle Outfeeding Station

Sealed bottles are smoothly conveyed to the output track, ready for the next phase of the production process.

🌟 Our Advantages
Precision Control: Servo drive ensures stability during high-speed movement with accurate positioning and low maintenance costs.
Clean Operation: Cam clamping fingers eliminate plastic scrap and powder to ensure superior product quality.
High Capacity: Production ranges from 4,000 to 15,000 bottles per hour.
Robust Structure: Closed integral chain structure prevents foreign object entry and ensures precise center distance.
Efficient Sealing: Leak-proof sealing improves blowing efficiency and shortens bottle forming time.
💎 Key Features
Versatile production for sizes ranging from 100ml to 1000ml.
Compatible with Standard PP bottles and Self-collapsed soft PP bottles.
Adaptable to various shapes: round, oval, irregular, etc.
Zero raw material waste for the production of 500 ml PP bottles.
📊 Product Parameters
Item Specification CPS 4 CPS 6 CPS 8 CPS 10 CPS 12
Capacity (500ml) BPH 4000 6000 8000 10000 12000
Max Bottle Height mm 240 240 240 240 230
Compressed Air 8-10bar 3 3 4.2 4.2 4.5
Chilled Water m³/h 4 4 7.87 7.87 8-10
Weight Tons 7.5 11 13.5 14 15
🏢 Production Showcase
Factory View 1 Factory View 2 Factory View 3
Equipment Detail 1 Equipment Detail 2 Equipment Detail 3
Processing Area Control System Finished Product
Frequently Asked Questions
What is the production capacity of this line?
The production capacity is highly scalable, ranging from 4,000 up to 15,000 bottles per hour depending on the specific model chosen.
Which bottle sizes can be processed?
The equipment is designed to meet production requirements for various sizes, specifically between 100ml and 1000ml containers.
Is the sealing process air-tight and reliable?
Yes, the hot melting sealing station uses a non-contact type hot-melt process with dual heating plates to ensure zero leakage and high blowing efficiency.
What types of containers are supported?
It supports standard PP bottles, self-collapsed soft PP bottles, and various shapes including round, oval, and irregular designs.
How is the cleaning quality ensured?
The line features an ionic air washing station that overturns bottles and uses high-pressure air to clean the interior while simultaneously vacuuming out any particles.
Is the machine easy to maintain?
Absolutely. The line is built with a closed integral chain structure and servo drives, which are durable and designed for quick, simple maintenance with low operational costs.

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