JSG Machinery
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The ZX-1200 Series high-level and high speed palletizer is a cutting-edge solution that has been expertly engineered to deliver optimal flexibility and adjustability for modern bagging lines. The high-level bag infeed allows for a seamless and efficient palletizing process, as entire layers of bags are deposited onto a pallet that is gradually lowered. It can handle a wide range of pallet formats, including euro, industrial, and chemical pallets. It is suitable for bags closed by sewing or heat as well as valve bags. The ZX-1200 Series is a versatile and powerful choice for any bag palletizing need.
| Specifications | Details |
|---|---|
| MODEL | ZX-1200 |
| PALLETIZING SPEED | 800-1200 BAG PER HOUR |
| PALLETIZING LAYERS | 1-10 LAYERS |
| PALLETIZING RANGE | 5-50kg or Customized |
| POWER | 30.0kw |
| POWER SUPPLY | AC 220V/380V 50 HZ 1P/3P Customized |
| AIR SOURCE | 0.5~0.8MPa 0.36m³/min |
| ADAPTATION | BAGS |
Uses a conveyor with a double belt to flatten the bags that enter the High-level Palletizer.
The clamping and rotating mechanism selectively rotates the material bag by 90 or 180 degrees according to pre-set procedures to position the bag correctly for grouping.
Ensures the distance between bags remains stable to avoid collisions that could affect the stacking alignment.
Consists of a belt conveyor and a stainless steel buffer plate. On the belt conveyor, the bags are grouped into 3+2 or 2+3 patterns.
Pushes the grouped bags onto the sliding doors, which open to drop them onto the pallet. Once the doors close, a bag-pressing device and surrounding shaping mechanisms perform all-round compaction.
Empty pallets from the pallet library are transported to the lifting roller conveyor, which raises them to receive the bags dropping from the sliding doors.
Steps 1-6 are repeated to stack the bags layer by layer. After reaching the configured number of layers, the full pallet is lowered and output to the next station.
High level infeed conventional palletizers are generally faster and have a comparatively smaller footprint than floor level palletizers. Additionally, more efficient traffic flow can be realized in plants when there are multiple palletizers in one area or the palletizing process is located a significant distance from the packaging area.
Most High Level infeed palletizers bring product into the machine at roughly 110" to 145". Specific patterns are created by orienting packages to form rows of product. The rows of product are combined to form complete layers of product in a specific predetermined pattern. Complete loads are built by placing the desired number of layers on top of one another.
Palletizer sizing is function of desired production rate (bags per minute), layer patterns and machine and facility layout.
Maintenance requirements are very low but will vary by application to some degree. Operations that are somewhat dusty or that run 3 shifts per day and 7 days a week will require more frequent maintenance. Typical annual maintenance may include conveyor drive belt replacement or perhaps a cylinder seal or a sensor replacement.
All our palletizers use standard components that are custom configured to meet the unique needs of every application. There are countless layout configurations available, slip and tier sheet options, touchless bag turning infeeds and more.
The system is highly versatile and capable of handling a wide range of pallet formats, including euro, industrial, and chemical pallets. It is suitable for valve bags as well as bags closed by sewing or heat sealing.
